Industry · Energy and Biogas
Particles that erode turbine blades, siloxanes that grind engine cylinders like sandpaper, moisture that threatens transformers: in energy and biogas plants, filtration is production’s insurance policy.
H₂S · siloxane
Biogas components that wear engines
Dielectric
Insulation strength of transformer oil
Cut in half
Engine overhaul interval without filtration
Critical points
In power plants and biogas facilities, filtration is not just operational support but a strategic requirement that determines system life. Precise particle control in gas lines, air intakes and lubrication systems minimizes downtime and directly lowers energy production costs.
Gas turbines and compressors are precision equipment running at very high speeds. Even the smallest particle in fuel gas or intake air can have destructive consequences. Capturing micron-level dust with high-efficiency filtration systems prevents wear and erosion of turbine blades. Another critical consequence of particle buildup is imbalance. In high-speed systems, loss of balance leads to costly overhauls and unplanned downtime. Particle control in gas and air lines eliminates this risk at the source.
Solution: Air and gas line filtration
In biogas plants, gas purity directly determines engine life and emission values. Removing hydrogen sulfide (H₂S) and siloxanes from the gas is therefore a critical priority. H₂S forms sulfuric acid and causes corrosion, while siloxanes turn into silica during combustion and act like sandpaper on cylinder heads and pistons. Without effective filtration, engine overhaul intervals are cut in half and maintenance costs multiply. Purifying the gas also improves combustion quality, maximizes methane efficiency and extends engine oil service life. Filtration therefore plays not only a protective role but also an efficiency-boosting one.
Solution: H₂S and siloxane removal
The purity of the oils used in power transmission and generation is critical for both electrical and mechanical safety. Moisture and solid particles in turbine and transformer oils reduce the oil’s dielectric strength, that is, its insulating capacity. This sets the stage for arcing inside the transformer and serious safety risks. Continuous filtration that controls particles and moisture keeps the oil’s insulation quality within standards and eliminates these risks. Oxidation control prevents oil degradation and minimizes valve and bearing wear in central lubrication systems, significantly reducing oil change costs and the need for unplanned maintenance.
Solution: Moisture and particle control
Energy line
Select a stage on your line to see the Prosestim filters and micron range used at that point.
01 · Particles
Capturing micron-level dust prevents wear on turbine blades.
This stage is your existing equipment. Let’s design the earlier stages together; our engineers will recommend the right filter.
Let’s define a solution for this stage of your line together with our engineers. Write to us
02 · Balance
Particle control in gas lines eliminates the risk of imbalance at high speed at the source.
03 · H₂S · siloxane
Siloxanes turn into silica during combustion and act like sandpaper on cylinders and pistons.
04 · Moisture · particles
Moisture and particles in oil reduce dielectric strength; continuous filtration preserves insulation quality.
05 · Tower · heat exchanger
Particle control in the cooling circuit preserves heat exchanger efficiency.
Applications
The same filtration principles apply across applications, with different material and micron choices.
Turbine and compressor protection.
Gas purification and engine life.
Dielectric oil filtration.
Lubrication and cooling circuits.
Products used in this industry
Each product page lists the micron range, material compatibility and operating conditions.
Chlorine, odor, taste and VOC removal with CTO and GAC activated carbon cartridge filters; suitable for food, pharmaceutical and chemical lines
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Shell housing filters that fit into filter housings and can be filled with Siliphos, Microphos, activated carbon or resin
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String-wound cartridge filters in 8 media including PP, cotton and glass fiber, 0.8–150 µm, 5″–40″ lengths
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AISI 304/316 mesh, 5–1000 µm washable stainless steel cartridge filter for hot, viscous and aggressive lines
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Mobile filter housing system for bags, cartridges or baskets: a wheeled carrier for use anywhere in the plant, with an optional pump
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Self-cleaning filter housing, 10–3,000 µm, that cleans itself without stopping the line; no cartridge changes, no downtime
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Invoice name (registered company name)
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